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Application of intelligent palletizing

Time: Jul 01.2025Click: 4

At a time when the wave of industry 4.0 is sweeping the world, intelligent palletizing technology is reshaping the efficiency boundaries of manufacturing in a disruptive manner. When traditional palletizers were still relying on fixed procedures and manual intervention, Anxin palletizers used AI as the core engine to deeply integrate flexible production, adaptive algorithms and 3D visual recognition, quietly rewriting industry rules.

1. Industry scenario: “Precise adaptation” of AI empowerment

Anxin's palletizer is not a "master key”, but a “precise adaptation" through AI algorithms, which has become a “game changer” in the efficiency revolution in different industry landing scenarios.

Taking the food and beverage industry as an example, Nestlé, a world-renowned food company, faces great challenges in product packaging and warehousing.There are many kinds of food and various packaging forms, from soft-packed snacks to bottled beverages, traditional palletizing methods are inefficient and error-prone.

Anxin palletizer is equipped with an advanced AI visual recognition system, which can accurately identify different packages in an instant, and the error is controlled within 0.1mm.Its intelligent algorithm can automatically plan the optimal palletizing plan based on product size, weight and other information, and realize the efficient operation mode of “one catch and four put”, which greatly improves the palletizing efficiency.According to actual applications, Anxin palletizers have increased production capacity by more than 50% and reduced labor costs by 40% after they were put into use in the production line of the food industry, successfully helping customers optimize production processes and enhance market competitiveness.

In the field of electronic manufacturing, the accuracy and stability of automation equipment are extremely demanding.With its high-precision mechanical structure and advanced drive system, Anxin palletizer has a repeat positioning accuracy of up to ±0.1mm.In view of the small size and easy damage of electronic components, Anxin palletizer is equipped with an end effector that gently grasps to ensure that it will not cause any damage to the product during handling.At the same time, it is equipped with an adaptive learning system that can continuously optimize the capture path through deep learning to adapt to the rapidly changing production needs of electronic manufacturing.After Omron introduced Anxin palletizer, production efficiency has been greatly improved and the defective product rate has been significantly reduced, effectively ensuring the efficient operation of the electronic manufacturing supply chain.

2. Cost reduction: Subvert the traditional production cost structure

Labor cost reduction: Anxin AI palletizing robot can replace 4-6 manual operations, and the average annual labor cost savings of a single equipment exceeds 500,000 yuan, and there is no need to work overtime or take a break, and it runs stably for 24 hours.

Reduce energy consumption costs: Through AI dynamic path planning, the robot's energy consumption is reduced by 30%, and with modular design, equipment maintenance costs are reduced by 40%.

Save installation and debugging time and cost: Pre-programming has been completed before leaving the factory, and the user can set the parameters and put them into production within 30 minutes, which saves a lot of installation and debugging time and improves the return on investment.

3. Efficiency enhancement: redefining the ceiling of production efficiency

High work efficiency: it can work 24 hours a day, and the efficiency of a stand-alone machine can be 3-5 times that of a manual worker.The palletizing speed is fast. For example, the maximum load of the collaborative palletizing robot is 40kg, and it can palletize 8-12 boxes in 1 minute.

Accurate positioning: Equipped with advanced visual recognition system and AI algorithm, it can accurately identify goods of different shapes and sizes, with an error rate of less than 0.1 mm, ensuring neat and stable palletizing, and reducing the risk of cargo damage.

Strong flexible production capacity: it can easily switch between various working modes such as palletizing, picking and placing, and assembly, and can adapt to different production tasks in different workshops in a short period of time, and can cope with order fluctuations and product line changes with ease.

Intelligent and convenient: Equipped with self-developed AI formula engine system and AI voice control technology, the system can adaptively retrieve production recipes, and realize accurate voice command manipulation through speech recognition conversion technology, which improves work efficiency and ease of operation.

 

 

4. Sustainability: the Global Practice of Green Intelligent Manufacturing

Fast technological iteration: relying on the dual engines of "AI + digital twin“, a full-link customized service system is created. Through 1:1 digital modeling of the customer's production line, combined with AI algorithms to simulate the whole process scenarios such as equipment operation, potential risks are predicted in advance and parameters are optimized to achieve seamless docking between the ”virtual production line" and the real production, so that the equipment iteration cycle is shortened by 60%.

Adapt to multiple industries: The design concept of “light weight, strong core” is adopted to make the equipment lighter and more flexible to deploy. It is widely used in many industry scenarios such as medicine, food, daily chemicals, and 3C. It can meet the diverse needs of different industries and has strong environmental adaptability and extensibility.

 

 

Anxin always insists on taking customers as the center, and with the spirit of sincere, professional and persistent craftsmen, it tailors unique robot technology research and development solutions for the whole industry chain for customers.Anxin palletizer will continue to rely on its advanced technology and iterative innovation capabilities to write more exciting chapters of cooperation on the stage of the global manufacturing industry, and become an important force to promote the intelligent upgrading of the global manufacturing industry.

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